Overview
Transforming whisky cask monitoring through ultrasonic technology bringing digital innovation to one of Scotland’s most traditional industries.
Background
Inspectahire Instrument Co. Limited, headquartered in Aberdeen, is a leading provider of specialist inspection services and equipment with over 40 years of experience. Operating across oil & gas, renewables, and infrastructure, the company is recognised for its expertise in hazardous and confined environments where safety and precision are critical.
Inspectahire has built a strong reputation delivering inspection solutions for complex and hazardous environments. As part of its growth strategy, the company has diversified beyond traditional energy markets into sectors such as whisky maturation, supporting efficiency and net-zero ambitions.
Scotland’s whisky industry is globally significant, contributing over £5 billion annually. However, it relies on traditional, manual processes that have remained largely unchanged for centuries. Recognising an opportunity to modernise this sector, Inspectahire partnered with the University of Strathclyde developing an innovative ultrasonic device to transform whisky cask monitoring, bringing digital innovation to one of Scotland’s most traditional industries.
Interface played a pivotal role by providing an Advanced Innovation Voucher, acting as the catalyst that initiated this industry-academic collaboration.
The Challenge
Monitoring liquid levels in whisky casks during maturation presents a longstanding industry challenge.
Traditional methods involve physically moving and opening heavy casks (often hundreds of kilograms) for manual “dipstick” measurement and using pressure-based techniques with limited accuracy resulting in a process which is labour-intensive, time-consuming, inefficient, and risky, often resulting in product loss and increased carbon emissions.
Inspectahire identified the need for a non-invasive, accurate, and safe solution capable of measuring liquid levels without moving or opening casks – something never previously achieved at scale.
The Solution
In collaboration with the University of Strathclyde, with the help of an Advanced Innovation Voucher and supported by a KTP, Inspectahire developed a portable ultrasonic measurement device capable of determining whisky levels inside sealed wooden casks.
Key features include:
- Non-invasive measurement through the cask wall
- Handheld, battery-powered design for ease of use
- Real-time digital readings via integrated display
- Compatibility with horizontal and vertical casks
- Safe operation in hazardous bonded warehouses
The device uses advanced ultrasonic transducers and custom signal-processing algorithms to overcome challenges such as variable wood density, curvature, surface coatings and moisture content differences.
Extensive field trials conducted with distilleries and the Scotch Whisky Research Institute (SWRI) validated performance across hundreds of casks under real-world conditions.
This innovation delivers a step-change in whisky cask management replacing centuries-old manual processes with a safe, efficient, and sustainable digital solution, bridging tradition and modern technology.
Inspectahire intend to deliver the technology as both a product and a service. The company will supply the instrument for purchase or hire, and offer on-site cask monitoring, operator training, maintenance, and data management services. The solution enables distilleries to conduct regular, accurate, and safe in-situ measurements, reducing manual handling, carbon emissions, and product loss while improving efficiency and safety.
The device is approaching commercial deployment, with strong interest from several distilleries.
Company Benefits
The collaboration has delivered significant commercial and strategic benefits for Inspectahire:
Business Growth & Diversification
- Entry into the whisky industry from oil & gas
- £40,000 additional turnover from new clients
- Expanded customer base including distilleries and warehouse operators
Innovation & Market Positioning
- Positioned as a technology leader in whisky cask monitoring
- Strong commercial interest ahead of product launch
- New opportunities in international markets such as the tequila industry
Operational Impact
- Strengthened industry relationships
- Increased brand visibility in a high-value sector
- Creation and safeguarding of skilled jobs
Interface’s early support was critical in de-risking the initial collaboration, enabling Inspectahire to access academic expertise and accelerate innovation.
Academic Benefits
The partnership has also delivered major benefits to the University of Strathclyde:
Research & Innovation
- Advancement of ultrasonic sensing in complex materials
- Access to real-world industrial data and testing environments
- Peer-reviewed publication and international conference presentations
Funding & Capacity Building
- Support for a postdoctoral research position through the KTP
- Strengthened capability in applied research and knowledge exchange
Recognition & Impact
- KTP awarded outstanding grade
- Dr Dayi Zhang awarded Interface Innovator of the Future 2025 and University of Strathclyde Strategic Themes R&KE Impact Award (August 2025)
- Enhanced global reputation in applied ultrasonics
Teaching & Skills Development
- Integration of project insights into undergraduate teaching
- Development of researcher skills aligned with industry needs
Next Steps
Building on this success, Inspectahire and the University of Strathclyde are progressing from successful technology development and certification into commercial rollout and further innovation.
Short-Term (2026–2027)
- Expand commercial deployment across whisky warehouses and distilleries
- Grow product sales, hire and on-site cask monitoring services
- Strengthen partnerships with whisky producers in Scotland and internationally
- Develop next-generation devices incorporating time-of-flight ultrasonics
- Recruit additional specialist capability, including AI expertise
Medium-Term (2027–2028)
- Scale commercial adoption across the whisky sector
- Develop wireless data transfer and automated monitoring capabilities
- Introduce AI-driven analytics and enhanced data management
- Explore further Knowledge Transfer Partnership activity to support next-generation technology development
- Progress adaptation of the technology for tequila, other spirits industries and wider industrial fluid-monitoring applications
Future Innovation
- Develop connected and automated cask-monitoring systems capable of supporting large-scale warehouse operations
- Apply AI and data analytics to support predictive monitoring and improved asset management
- Expand the technology into international spirits markets and other sectors requiring safe, non-invasive liquid-level measurement
Interface’s Role
Interface was instrumental throughout this journey:
- Initiated the collaboration through an Advanced Innovation Voucher
- Enabled access to academic expertise and facilities
- Helped de-risk early-stage innovation
- Supported the development of a long-term strategic partnership with a Knowledge Transfer Partnership (KTP)
This demonstrates how Interface’s support can catalyse innovation, unlock collaboration, and drive real economic and societal impact transforming ideas into commercially viable solutions.
Improving gut health through scientifically validated products such as ió Gut Health Drinks (formerly ió fibrewater).
“Interface has been a true catalyst in our journey. Their support helped us secure a pivotal academic partnership that not only validated our product but also opened doors to further studies and global growth. The credibility gained through these collaborations has directly led to investment, award recognition, and market expansion. For any company looking to scale through innovation and evidence, Interface is a game-changer.”
Alyssa Reid, Co-founder, The Prebiotic Company Ltd
Advancement of Product and Technology
Since the successful Asda launch in March 2024, ió fibrewater has evolved into the broader ió Gut Health Drinks brand. The rebrand better reflects the comprehensive health benefits beyond fibre intake, emphasising gut and overall wellbeing.
Building on this, The Prebiotic Company has:
- Reformulated its drinks to feature cleaner labels and fewer ingredients, ensuring optimal efficacy and transparency.
- Developed ió sachets, launching in early 2026, delivering the same scientifically proven gut health benefits in a convenient, portable, sustainable format.
- Secured international growth opportunities, expanding distribution into the EU and US markets.
The Journey
2022-2023 Initial Collaboration – Glasgow Caledonian University (GCU)
Facilitated by Interface, the collaboration with GCU provided the crucial first step in validating the efficacy of their core product, ió fibrewater, and lay the groundwork for future product development. They sought to understand how ió fibrewater impacted different probiotics. As prebiotics feed beneficial microbes (probiotics), the company needed to know exactly how, and what probiotics responded to the core ió fibrewater recipe which would be crucial for expanding their product range.
The project yielded significant findings, released in November 2022 promoting Food Science, academia and industry collaboration. The findings also bolstered investor interest for The Prebiotic Company and paved the way for further collaborations with academic and healthcare institutions.
This collaboration not only provided funding for research but also enriched the academic portfolios of the researchers involved, providing an interdisciplinary project in the fields of microbiology and prebiotic food science. Additionally, it provided valuable experience for an undergraduate BSc Food Science student to generate preliminary work as part of their final year research project.
The collaboration also benefited academia through new laboratory methods, expanded bacterial culture collections, and public engagement in food science outreach. These outcomes continue to support ongoing teaching and research initiatives at GCU.
2024-2025 – University of Roehampton, London
Building on the GCU results, The Prebiotic Company partnered with the University of Roehampton to investigate the broader health implications of ió products, specifically their influence on blood glucose regulation, weight management, mood, and sleep. Early results have strengthened scientific credibility and the findings will be published in 2026.
2026 – University of Roehampton, London
A third academic collaboration will begin in January 2026, again with the University of Roehampton, London, focusing on how ió Gut Health Drinks may help reduce the risk of glucose intolerance and Type 2 diabetes in post-menopausal women. This targeted research further demonstrates the company’s commitment to evidence-based innovation and public health impact.
Impact of Academic Collaboration
The Prebiotic Company’s academic collaborations have become a cornerstone of its success having:
- Validated scientific claims, establishing the credibility of ió products in both retail and healthcare markets.
- Accelerated innovation, guiding new product development such as ió sachets and future healthcare applications.
- Enhanced investor confidence, resulting in sustained funding and global growth.
- Strengthened consumer trust, differentiating the brand in a crowded wellness market.
- Provided mutual benefits for academics and students through real-world research, skills development, and public engagement in Food Science.
- Contributed to winning Scottish EDGE funding and the World Best Drink Innovation Award
- Played a direct role in attracting new investment and securing international distribution agreements.
- Together, these achievements position The Prebiotic Company as a leader in the functional drinks and gut health market.
Interface’s Role
Interface has been instrumental throughout The Prebiotic Company’s innovation journey. From the initial introduction to GCU in 2022 to continued advisory support connecting the company with further academic partners.
Interface has:
- Facilitated access to expertise and facilities essential for scientific validation.
- Supported the translation of research into commercial outcomes, bridging the gap between academia and industry.
- Enabled multi-institution collaborations that underpin ongoing product development and health research.
- Helped raise the company’s profile within Scotland’s innovation ecosystem, contributing to award recognition and funding success.
Looking Ahead
The personal health journeys of the company’s founders Mohsin Laginaf, Alyssa Reid and Jay Curthan continue to drive their commitment to improving gut health for consumers through innovative products.
The Prebiotic Company continues to expand its product range and research base, driven by its founders’ shared mission to improve gut health and wellbeing through evidence-based innovation. With new studies, product formats, and markets on the horizon, the company is poised for sustained impact, supported by a collaborative model that integrates academic excellence, entrepreneurial drive, and Interface’s facilitative expertise.
In an era where consumers are more conscious than ever about the origins of their food, Scottish food and drink SMEs have a unique opportunity to stand out by showcasing the authenticity and traceability of their products.
This interactive webinar explores how micro and small businesses can harness digital tools and storytelling to prove provenance, build trust, and create compelling brand experiences. From honey to shellfish, the session will look at how traceability systems and transparent sourcing can become powerful marketing assets.
Also up for discussion will be the risks of inauthentic claims, as highlighted in recent headlines about food fraud, and how businesses can protect their reputation while building deeper connections with customers.
What You’ll Learn:
- Why provenance and traceability matter more than ever
- How to use digital tools to tell your product’s story
- Real-world examples from Scottish producers leading the way
- How to align your brand with sustainability and authenticity
- Practical steps to implement traceability in your supply chain
Who Should Attend:
Scottish food and drink SMEs, microbusinesses, producers, marketers, and anyone interested in building a more transparent and trusted brand.
An interactive workshop organised by Highlands and Islands Enterprise, that will enable you to maximise the power of metadata to transform data into narratives.
Every day Food and Drink businesses are bombarded with trend information and industry statistics, this workshop will help you identify what is relevant to you, so you can create a demand led business that uses a narrative that speaks to your target market.
Key takeaways:
· Identify top sources of metadata.
· Mining useful metadata for your business.
· Creating your own data led narrative template.
The workshop will be custom-designed around the food and drink businesses, focusing on their unique products and target markets.
Scotland Beyond Net Zero is a new research collective across Scottish Universities whose goals are to encourage and support University members to work with each other and with external partners to address environmental challenges through research, and to showcase sector-wide leadership and expertise on climate and net zero across Scottish higher education.
One of their focus areas this year is food in relation to climate and net zero. How can food systems be made more sustainable and contribute to Scotland’s climate change goals?
Join their two academic theme leads for food, Prof Rachel Norman and Prof Baukje de Roos at a networking event where you can find out more about Scotland Beyond Net Zero and connect with fellow food researchers to shape and address climate research challenges. This event is aimed at researchers from the University of Edinburgh, Edinburgh Napier University, and Heriot-Watt University.
Louise Arnold of Interface will be attending this event.
Women leading innovation in agriculture and aquaculture.
This webinar by Highlands and Islands Enterprise will showcase inspiring stories from female leaders in agriculture and aquaculture. Find out more about what innovation means and what support is available to female led agriculture and aquaculture businesses across the Highlands and Islands.
You will also have the opportunity to connect to a like-minded community and find out about future innovation events.
The 13th Scottish Fermentation Network Event will take place at the University of Edinburgh Central Campus on 7th April 2025.
Following some refreshments on arrival, a brief update on the network will be given and then an exciting mix of industry and academic presentations from current SFN members. This will be followed by an optional distillery tour and tasting event at Holyrood Distillery.
Agenda
1pm – Registration & refreshments
1.30pm – Welcome talk – Luke Johnston – Senior Upstream Bioprocess Scientist, IBioIC
Session 1
1.40pm – Omics and Biotech. Why bother? – Karl Burgess – Personal Chair of Biological Mass Spectrometry, University of Edinburgh
2pm – Cheaper Than Chicken – Martin Currie – Founder, AMYBO
2.20pm – IP-A: A pint full of intellectual property – Yann Robin – Principal Associate, Marks & Clerk
2.40pm – Sponsor presentation – María Constanza Sadino Riquelme – Senior Process Engineer, Modela
2:50pm – Refreshment break
Session 2
3.10pm – Using Scotland’s spent grains to help solve the global cocoa crisis – Andy Clayton – CEO, Fermtech
3.30pm – Production of biobased molecules to enhance drought tolerance in plants – Josephine Giard – Postdoctoral Researcher, Heriot Watt University
3.45pm – Accelerating R&D: reducing cost improving product recovery with AI Bioprocess Simulation Software – Rafael Boni – Bioprocess Engineer, New Wave Biotech
4pm – Wrap up of main event – Luke Johnston – Senior Upstream Bioprocess Scientist, IBioIC
Main event ends
4.30pm – Whisky tour & tasting (Holyrood Distillery). Note – distillery is a 10 minute walk from 50 George Square venue.
6.15pm – Tasting concludes
Note – tasting will last between 1 hour 15 mins to 1 hour 30 mins.
Food and Drink Federation Scotland’s Reformulation for Health Programme, in partnership with Food Standards Scotland, is hosting their “Celebrating Innovation and Reformulation for Health” event on 12 March at Dynamic Earth in Edinburgh. This event is a must-attend for food and drink manufacturers looking to stay ahead of public health needs, regulations, and consumer trends.
The Minister for Public Health, Jenni Minto MSP and the National Chef of Scotland, Gary Maclean, will provide the keynote speeches – sharing insights on the importance of reformulation for Scotland’s population health.
This event is about celebrating the fantastic work of Scotland’s food system in making products healthier and empowering manufacturers to adapt to future pressures. As nothing stays still for long, this event will help the industry navigate health legislation targets and growing consumer trends for health.
Learn from experts such as Food Standards Scotland, The Knowledge Bank, Kantar, The Food and Drink Federation and a range of food manufacturers and ingredient producers as they share their insights on the latest reformulations and innovations that are shaping the future of healthier food.
Whether you’re a food manufacturer, ingredient producer, researcher, student or stakeholder interested in the topic, this event is perfect for anyone looking to stay ahead of the health curve. Don’t miss out on this fantastic opportunity to celebrate the advancements that are improving the health of Scotland’s products and people.
Interface will be exhibiting at this event come along and speak to colleagues Louise Arnold and Nicola Brookes.
Online Workshop supporting food and drink businesses at the start of their journey and considering engaging with retail, wholesale and large customers.
Delegates will benefit from insight into the practicalities of trading with larger customers and some of the tactics to set them up for maximum efficiency, profitability and success. Often, we focus on securing the sale with the customer but what comes next and how can we sustain these relationships for the long term?
Larger operators are often reluctant to trade with small businesses, perceiving them as lacking infrastructure and resource to trade efficiently. This workshop will help navigate and simplify these early interactions, instilling confidence in both customer and supplier.
This session is designed for SME’s who are not currently trading with or who are considering trading with larger customers. Key takeaways will involve.
· How to manage and exceed customer expectation
· Ensure your business is easy to trade with
· Efficiencies in supply chain and dispatch to simplify trading
· An understanding of possible compliance requirements mandated by larger customers
· Practical tips for sustainably scaling up and meeting growing demand.